Custom ESD-Safe Mailer for Printed Circuit Board Assemblies

An OEM partnered with a contract manufacturer to produce high-value printed circuit board assemblies and needed a reliable way to transport them safely from the contract manufacturer to their facility. The solution: a custom-designed mailer with an engineered thermoformed plastic tray and lid that delivers both physical protection and ESD safety—while seamlessly integrating into the OEM’s ESD-protected area (EPA). Our design featured a convenient drop-front panel, allowing operators to easily access and remove the thermoformed enclosure without compromising protection. The result is a streamlined, safe, and efficient handling process from shipment through production.