Automotive

Custom Thermoformed ESD-Safe Cavity Tray


Our customer required a static dissipative plastic tray to transport parts that are not ESD sensitive but will later be combined with ESD-sensitive components at a secondary facility. The tray helps maintain an ESD-safe environment throughout the supply chain while protecting parts during handling and transport. The tray was designed to support efficient production and logistics, featuring cavities for two different parts, finger access for easy handling, and twelve cavities aligned with production batch quantities. The design is also nestable when empty to save space and stackable when full by rotating 180°, improving storage and shipping efficiency.

Requirements Met

  • Maintained ESD-safe handling through the supply chain.
  • Saved storage space with nestable empty trays.
  • Improved shipping efficiency with stackable loaded trays.
  • Organized two part types in one tray.
  • Made parts easy to load and remove with finger access.