Automotive

ESD Safe Thermoformed Insert For Industrial Totes


Engineered Tray Design for Higher-Capacity ESD & FOD Protection

A custom thermoformed insert was designed to fit within an existing tote used in the manufacturer’s process, replacing standard dividers that failed to properly secure the product and had led to damage of high-value components.

The tailored tray securely held each unit in place, eliminated prior handling challenges and significantly enhanced protection. The thermoformed design provided improved physical and ESD protection, maximized tote capacity, and reduced the risk of FOD throughout the production process.

Requirements Met

  • Replaced ineffective dividers to prevent product shifting and damage
  • Engineered tray design utilized the existing tote while increasing capacity per tote
  • Improved physical protection and reduced foreign object debris (FOD) risk
  • Delivered superior ESD protection for sensitive components