ESD Safe Process Tray With Handles

We developed a custom process tray for a commercial electronics manufacturer, designed to move products safely and efficiently throughout the facility. To prevent finger entrapment when placed on low carts, the tray featured extended handles formed by bending a custom wire rim. The structure combined sonic-welded conductive fluted plastic (CFP) with the wire frame, providing exceptional durability and ergonomic handling.

The tray was engineered to fit precisely within its intended footprint, eliminating the need for anti-slip features. A Kleanstat Flex™ pad was added to accommodate smaller assemblies. While a Faraday cage was not required for this ESD-safe environment, a simple cover could have provided that functionality, if needed.