Conductive Fluted Plastic Tray With Custom Contours

This solution featured a precision-cut, multi-layer conductive fluted plastic insert engineered to securely house the customer’s circuit boards. It integrated seamlessly with their existing tray system and automated conveyor line, enhancing protection without requiring any system modifications.

While thermoformed trays were identified as the ideal long-term format, the custom insert provided an agile, immediately deployable alternative suited to current production volumes. It also replaced discontinued foam trays, eliminating FOD risks and ensuring reliable protection in high-precision handling environments.